What Is a Transformer Rectifier Unit?

A transformer rectifier unit — abbreviated TRU — converts alternating current from the building's mains supply into regulated direct current suitable for powering and starting aircraft. The "transformer" component steps the input voltage to the required level; the "rectifier" component converts AC to DC. The result is a high-current, continuous DC power source that can both start engines and supply maintenance power without the capacity limitations of battery-based systems.

TRUs are fixed installations. They are not portable in the way battery start packs are, and they are not intended for ramp or field use. Their natural environment is the hangar, the maintenance facility, and the military flight line — locations where high-current DC power is needed reliably and repeatedly throughout the working day.

Typical TRU Specifications
Output Voltage28–28.5V DC
Continuous Output100A — 600A
Peak Starting CurrentUp to 3,000A
Input PowerSingle or 3-phase mains (50/60Hz)
Installation TypeFixed — wall, floor, or ceiling mount
Typical Cost Range$5,000 — $25,000+

When Does a TRU Make Sense?

The decision to invest in a TRU rather than using portable or semi-portable equipment is driven by three factors: volume, diversity, and infrastructure.

Volume

If your facility processes more than 10 aircraft starts per day on a sustained basis, the logistics of charging, rotating, and maintaining multiple battery packs becomes a significant operational overhead. A TRU eliminates this entirely — it delivers power from the mains on demand, without charge cycles or battery degradation.

Aircraft diversity

Facilities that service a wide range of aircraft types — from light piston to medium turboprop to business jet — need a power source that can deliver both low continuous current for avionics work and high peak current for engine starts across the full range. A single TRU rated at 600A continuous and 3,000A peak covers the entire spectrum.

Infrastructure

TRUs require dedicated electrical infrastructure — typically a 3-phase mains supply with adequate capacity, properly rated cabling, and sometimes facility modifications for mounting. This makes them impractical for temporary or remote operations but ideal for established hangars and maintenance facilities where the installation cost is amortized over years of daily use.

How to Specify a TRU

When specifying a TRU for your facility, the critical parameters are continuous output, peak starting capability, input power compatibility, and physical form factor.

Continuous output should be sized to the most power-hungry maintenance task you perform. If you run cabin air conditioning while performing avionics work, you may need 100A or more sustained. If your work is limited to avionics testing, 50A may suffice. As with portable GPUs, size with 20–30% headroom above your calculated maximum draw.

Peak starting current should be matched to the largest aircraft you service. If the largest aircraft in your fleet needs 2,000A to start, specify a TRU rated for at least 2,400A peak. The cost difference between a 2,000A and a 3,000A TRU is typically modest relative to the total installation cost, so sizing generously for future fleet expansion is often prudent.

Input power must match your facility's electrical supply. Most TRUs designed for commercial/military use require 3-phase power. Verify that your facility has the required phase configuration and that the main panel has adequate capacity for the TRU's draw on top of existing loads.

Need to calculate your aircraft's specific power requirements first? See our GPU Sizing Guide for the methodology, or browse aircraft-specific recommendations.

TRU vs Portable GPU vs Continuous Supply

When to Choose What
Occasional starts, 1 aircraftPortable battery start pack
Daily maintenance, 1-3 aircraftCombination GPU or continuous supply
High-volume, mixed fleetTransformer rectifier unit
Field / ramp / remote opsPortable battery (lithium preferred)
Airport gate installation400Hz frequency converter

Key Manufacturers

The TRU market is smaller and more specialized than the portable GPU market. The primary manufacturers include Red Box Aviation (RBC5000 range, up to 600A continuous / 2,000A peak), Powervamp (IP55 all-weather TRU, 600A continuous / 2,400A starting), and several industrial power supply manufacturers who produce aviation-rated units on a custom basis.

For a broader view of the portable and semi-portable alternatives, see our Best Aircraft GPU 2026 comparative review.

Bottom Line

A TRU is not a product you browse and buy — it is a facility infrastructure investment that should be specified in consultation with an electrical engineer and the TRU manufacturer. If your operation processes more than 10 starts per day across multiple aircraft types in a fixed facility, a properly specified TRU will pay for itself within 2–3 years through eliminated battery replacement costs, reduced maintenance overhead, and improved aircraft throughput.